Have you ever observed elegant stone countertops in the kitchen or highly machined metal parts in automobile engines? Nowadays, all of the parts that require high finishing and precise cutting are created with waterjet cutting technology.
As a result of unmatchable benefits it provides, waterjet slicing is one of the most prominent chopping technology used within the fabrication industry. This shouldn’t be only limited to metal fabrication however even applies to other sectors as well.
This makes professionals wonder what are the benefits of water jet cutting that make the process better than different alternatives. Additionally, there is a widespread question- ‘Can I use waterjet slicing technology for my next project?’
All these doubts and more will be answered in the information provided in this article. Allow us to dive into the first query first:
If we have been to say that the waterjet cutting process is best than every other slicing methodology, it would not be an exaggeration or an overstatement. Here are a few of the benefits that the waterjet slicing process has to offer:
1. Superior Edge Quality
One of the major reasons that professionals select waterjet cutting is because of the edge quality it provides. Waterjet chopping is completed by hitting a very narrow beam of water on the workpiece. Due to this fact, there are not any metal cutters grinding towards our object. This leads to a clean finishing and a superior edge quality.
Many individuals don’t know this about waterjet reducing- you’ll be able to lower a number of layers of material on the same time by placing them on top of every other. This process is called stacking and it makes waterjet slicing more environment friendly than every other reducing method.
As an example, in the amount of time it would take to cut one layer of stone slab for a kitchen, you might cut six layers on a waterjet cutter. Therefore, the associated fee and time could be almost one-third, making the process very efficient and economical.
3. No Thickness Limitation
Traditional slicing strategies have a limitation on the thickness of material that you could cut. However, in waterjet cutting, there are no such limitations. You would be shocked to know that in particular mining applications, waterjet slicing is used to cut a hundred ft of fabric thickness. Check our dedicated article for more information on how thick can a waterjet cut.
4. Higher Accuracy, Low Cutting Tolerances
Cutting tolerance is the shift within the position of the reducing process from the intended cut. In simple phrases, reducing tolerance dictates how accurate (or how inaccurate) the chopping process is. The lower the tolerance, the higher the slicing accuracy.
Waterjet reducing has one of the lowest tolerances out there. A serious reason for this is that the cutting action is achieved by a very narrow beam of water. Another necessary reason is that waterjet reducing is a cold reducing process, so no melting away of materials takes place.
5. A number of Cut Shapes
With waterjet slicing, you aren’t limited to chopping in straight lines. You may create a number of minimize shapes in the workpiece in addition to the standard straight-line cuts. Good waterjet cutters like the ones provided by Techniwaterjet even come with a range of complementary software with quite a lot of totally different preloaded lower shapes.
6. Multi-axis Cutting
Besides offering completely different lower shapes, waterjet cutting can also be a multi-axis chopping method. With a good waterjet cutter, you possibly can lower in five totally different axes. This helps in creating intricate parts similar to small parts of engines. 5-axis waterjet chopping is superior to the conventional three-axis technologies because of a number of benefits like flexibility, chopping speed, and less manual labor required.
7. No Heat Affected Zones
As mentioned earlier, waterjet chopping is a cold chopping method, so there isn’t a temperature rise within the slicing points. With temperature rise, the formation of heat-affected zones takes place where the characteristics of the material at the cut location change significantly.
8. Consistent Tooling
With waterjet cutting, you don’t want to vary your tooling when you insert a new workpiece or even a new material. With a new workpiece of the same materials, you don’t even need to change any settings. For new materials, you’ll be able to adjust the settings with the software itself.
9. Materials Integrity
Since waterjet chopping creates no heat-affected zone, it preserves the integrity of the material all through the workpiece. The physical and chemical traits of the workpiece material will be the same at the minimize location as it is elsewhere.
10. No Secondary Finishing Requirement
Waterjet cutting leaves no visible stains on the material and has a high finishing. Subsequently, you don’t want any secondary finishing for the workpiece.
11. Environmentally Friendly
Waterjet reducing follows a closed-loop process the place all of the water that you simply use for the cutting is recycled within the process itself. The metal that is cut is strained via the water and sold as scrap. Due to this fact, it is a really environmentally friendly process.
12. Range of Supported Supplies
Waterjet cutters can lower by virtually any material, literally. This is quite a singular benefit of waterjet cutting. A lot of the other chopping methods apply to slicing only metals. Nonetheless, waterjet cutting can lower through even wood, glass, or every other material.